Waukesha Public Library
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Gas engine by jianglanbo
History
There were many experiments with gas engines in the 19th century but the first practical engine was built by the Belgian engineer tienne Lenoir in 1860. The best known builder of gas engines in the UK was Crossley, but there were several other firms based in the Manchester area as well.
The Anson Engine Museum in Poynton, near Manchester, England, has a collection of engines that includes several working gas engines, as well as the first UK-built Diesel engine by Mirrlees.
British engines mentioned above were of the slow-speed typeess than 1000 rpmnd used pilot diesel injection for ignition. Modern gas engines are of the high speed type1500 rpmnd use spark ignition. British manufactures did not invest in developing the technology and were superseded by more forward-thinking suppliers.
Current manufacturers
Manufacturers of gas engines include [MTU|www.mtu-online.com], GE Jenbacher, Caterpillar Inc., Perkins Engines, MWM, Cummins and Wrtsil Waukesha, Guascor, Deutz, MTU, MAN and Yanmar. Output ranges from about 10kW micro CHP to 4MW. Generally speaking, the modern high-speed gas engine is competitive with gas turbines up to about 5 MW depending on actual circumstances. Caterpillar and many other manufacturers are based on a diesel engine block and crankshaft. GE Jenbacher are the sole company whose engines are designed and dedicated to gas alone.
Typical applications
Typical applications are baseload or high-hour generation schemes, including combined heat and power, landfill gas, mines gas, well-head gas and biogas (where the waste heat from the engine may be used to warm the digesters) and landfill gas. For typical biogas engine installation parameters see. For parameters of a large gas engine chp system, as fitted in a factory, see Gas engines are rarely used for standby applications, which remain largely the province of diesel engines. One exception to this is the small (<150KW) emergency generator often installed by farms, museums, small businesses, and residences. Connected to either natural gas from the public utility or propane from on-site storage tanks, these generators can be arranged for automatic starting upon power failure.
Use of methane or propane gases
Since natural gas (methane) has long been a clean, economical, and readily available fuel, many industrial engines are either designed or modified to use gas, as distinguished from gasoline. Although the carbon emission footprint does not differ meaningfully, their operation produces less complex-hydrocarbon pollution, and the engines have fewer internal problems. One example is the Liquefied petroleum gas (propane) engine used in vast numbers of forklift trucks. Common usage of “gas” to mean “gasoline” requires the explicit identification of a natural gas engine. (There is also such a thing as “natural gasoline”,[citation needed] but this term is very rarely observed outside the refining industry.)
Technical details
A gas engine differs from a petrol engine in the way the fuel and air are mixed. A petrol engine uses a carburetor or fuel injection but a gas engine often uses a venturi system to introduce gas into the air flow. Early gas engines used a three-valve system, with separate inlet valves for air and gas.
The weak point of a gas engine compared to a diesel engine is the exhaust valves, since the gas engine exhaust gases are much hotter for a given output, and this limits the power output. Thus a diesel engine from a given manufacturer will usually have a higher maximum output than the same engine block size in the gas engine version. The diesel engine will generally have three different ratings – Standby, Prime, and Continuous, (UK, 1 hour rating, 12 hour rating and continuous rating) whereas the gas engine will generally only have a Continuous rating, which will be less than the Diesel Continuous rating
Energy Balance
Electrical efficiency
Gas engine linked to generators that run on natural gas are typically between 35-45% electrically efficient. Fuel energy arises at the output shaft, the remainder appears as waste heat. Higher efficiencies are achieved in larger engines than smaller engines. Gas engines running on biogas typically have a slightly lower efficiency (~1-2%) and syngas reduces the efficiency further still. GE Jenbacher’s recent J624 engine is the world’s first 24 cylinder gas engine with a high efficiency running on methane.
When considering electrical efficiency one should consider whether this is at the lower heating value or higher heating value of the gas. Engine manufacturers will typically quote efficiencies at the lower heating value of the gas. I.e. the efficiency after energy has been taken to evaporate the intrinsic moisture within the gas itself. Gas distribution networks will typically charge based upon the higher heating value of the gas (i.e. total energy content).
Combined heat and power
Main article: Cogeneration
Engine reject heat can be used for building heating or heating a process. In an engine, roughly half the waste heat arises (from the engine jacket, oil cooler and after cooler circuits) as hot water which can be at up to 110oC. The remainder arises as high temperature heat which can generate pressurised hot water or steam by the use of an exhaust gas heat exchanger.
Two fuels
A gas engine can be designed to run on gas, or oil, or a mixture of the two. There are two different configurations.
Dual fuel engine
This can run on oil alone, or a mixture of gas and oil. It cannot run on gas alone because it has no spark ignition system.
Alternative fuel engine
This can run on oil or gas but not a mixture of the two. When running on oil, it uses compression ignition as in a diesel engine. When running on gas it uses spark ignition. The term “Bi-fuel” may be preferable to “Alternative fuel” because the latter term is, nowadays, often used to mean any non-petroleum fuel.
External links and references
^ http://Library.thinkquest.org/C006011/english/sites/gasmotoren.php3?v=2
^ a b GE Jenbacher J624, Retrieved 27.02/09
^ caterpillar-bio-gas-engine-fitted-to-long-reach-sewage-works-thames water
Soil-Net.com: free school-age educational site, featuring much on desertification, teaching about soil and its importance.
See also
Autogas
Gas turbine
History of the internal combustion engine
List of natural gas vehicles
Tables of European biogas utilisation
External links
Crossley Gas Engine
Antique Stationary Engines
Old Engines
Gas Engine Articles
Gas Engine Magazine – An internal combustion historical magazine
LNG Truck
Categories: Engines | Stationary engines | Alternative propulsion | Internal combustion piston enginesHidden categories: All articles with unsourced statements | Articles with unsourced statements from January 2010
About the Author
I am a professional editor from Chinese Manufacturers,
and my
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